The First in the Deck Series

Our most recent DIY experience through the process.

Out With The Old, In With The New

Gotta love a new beginning, right?

Peppermint Shortage

Just a funny afternoon.

Coffeyville, KS

I loved this experience so much that I had to write about it. Then, through e-mails it spread to Coffeyville itself.

Photo Restoration

I had a lot of fun with this "old school" photo. It turned out too cool to not blog about it.

Kitchen Remodel (part one)

This is the first of a nine-part series documenting the remodel of our 50-year-old kitchen in our 100-year-old home!

Showing posts with label autobiography. Show all posts
Showing posts with label autobiography. Show all posts

New Roof

We are blessed to be able to put a new roof on our house.  We're especially excited about it, because our house needed it both practically speaking as well as aesthetically speaking.  We had a few shingles blow off entirely after a super-windy night and had several others that broke their seal and flipped up, creasing them to the point of breaking.  Upon further inspection, the vast majority of the shingles had had their seals broken and were thus subject to damage with future winds and likely had their nails securing them partially pulled up allowing for potential future leaks.

Our first obvious challenge was that we were provided enough money to buy the materials, but no more.  So, that left us with two options.  A: We would not put a new roof on the house and begin to experience problems in the future.  Or B: We could put on a new roof ourselves.  We went with B.

So, with that decided, our first order of business was to pick out and order our shingles.  That went fairly well.  We had to wait on them to be ordered, arrive at the store, and then be delivered, but it went pretty well.  Our next challenge was getting them on the roof.  We wanted rooftop delivery, but, apparently, our local Home Depot doesn't have a truck for rooftop delivery.  So, they have a third party company do it for them.  It's not cheap for this service.  And, I feel like Home Depot knows it.  So, rather than Home Depot telling you the delivery charge for rooftop delivery, they just change the price of the bundles of shingles you're buying.  You know, to muddy it up because they don't think that their customers can do math.  It worked out to just over $450 for them to rooftop deliver.

We were kind of floored with this price because I was hoping that delivery would be free or at the very least would be greatly reduced.  We were buying 123 bundles of shingles after all.  That adds up to a pretty hefty price tag.  Most box stores boast free delivery when you're spending thousands of dollars.  But, alas, there would be no foreseeable compromise.  So, we opted for the normal delivery which would still be on their pallets on the ground.  To their credit, they did put the pallets right on the ground exactly where we told them that we wanted them.  So, there's that.

My ingenuitive nerdiness came out with this challenge.  I designed a "shingle elevator" in Sketchup from materials that I knew I already had.  It went together fairly quickly and worked really well.  It's limitation was that it required three men.  One guy (my friend, Rodney) would have to pull bundles off the pallet and load them on the elevator one at a time.  Another guy (my friend and neighbor, Brian) would have to pull the elevator up using the rope and hold it while the last guy (me) would need to pick up the bundles and go spread them out across the ridge of the roof.  My use of the term 'elevator' denotes a sort of effortless tool.  I cannot stress enough how poor of a choice of terms this was.  None of the three parts to the job was, by any means, effortless.

I bought dinner for the guys, but, besides a lot of spent energy, that was our only cost to getting the shingles on the roof.  That was the evening of Thursday, April 6th.

We employed our son, Lyric, whose agreed upon paycheck would consist of a Playstation 3.  He had been wanting one for some time and we figured that this would be a great opportunity for him to A) learn how to roof a house, B) learn some more work ethic, C) earn the item he couldn't afford to buy, and, lastly, D) help complete the roof at a much faster pace than it would have taken me to do it alone.  He did a fantastic job and I officially changed his affiliation with it from "helping me roof the house" to "roofing the house with me."  :)

Finishing the job was an awesome feeling.  We got it done on Sunday, April 23rd, just two and a half weeks from the start date. Not too shabby for such a small crew.


'59 DIY Instrument Panel

Example of a '59 instrument panel
One big challenge I was sort of dreading even thinking about with the 59' body to '84 frame/drivetrain, was how I was going to get the electronics to work.  Obviously, the '84 wiring harness wasn't going to just plug into the '59 gauges.  And even if it did, then I'd still have the minimal information that the '59 had: gauges for speed, fuel level, engine temperature, and two dummy lights for the generator and oil pressure.  That limited knowledge would leave me guessing what's going on underneath the hood more than I would like.

Forum photo with four new analog gauges accompanying the OEM speedometer
I found a forum online where a guy shows how he kept his original speedometer by buying an adapter to the sender, and then replaced the other four gauges with new gauges from Summit Racing.  His OEM dummy lights were replaced by proper analog gauges and looked great.  I loved the finished look and quickly rushed over to Summit Racing to look for some gauges.  I found them.  And, they added up quick.  I am not prepared to spend $350 on replacement gauges.  My original plan of keeping everything one can see looking like a '59 has been tossed out in favor of getting everything working properly and functional on a nickel & dime budget.  I just couldn't bring myself to spend that kind of money when I already two perfectly operational instrument panels.  Surely, there was a low budget alternative.

My solution was to make a new instrument panel plate to match my '59 dash from scratch and insert the gauge cluster from the '84 in it.  This way, I can simply plug in the '84 wiring harness to it and BOOM, working gauges!  I took a piece of thick aluminum plate that was left in our shop by the previous owner of the property.  I traced out the shape of the '59 instrument panel plate on it and cut it to size with metal shears.  I cleaned up the edges afterwards with an angle grinder, cut out the holes by drilling 3/8" holes in all the corners to the "windows" then connecting those holes with a metal blade in my jigsaw.  Then, I used a steel brush in my drill to give it a brushed aluminum look.  It's a little rough and I'll spend some more time on it cleaning up the cutouts.  By no means is this the finished product.  I also, haven't decided if I will leave it like this or if I will paint it.  It's pretty reflective right now which may hinder visibility of the gauges while driving.  But, due to the angle of it while installed, I don't expect direct reflection of sunlight to the driver's eyes.  So, I'll probably leave it unpainted and try it out.  I can always pull it off real quick and paint it later.

I also have 5 indicator lights that were part of the '84 dash.  These were in the rectangular holes above the gauges shown in the photo here.  My issue is that the little plastic pieces with the words on them were long gone when I bought the truck.  I'm fairly certain that the outside ones were for the left and right turn signal indicator lights.  I know for a fact (because of a photo I saw online) that one of them is the seat belt indicator lamp.  I will refrain from installing that one.  I don't know what the other two lights are for.  Perhaps, engine light and high beam indicator?  That sounds logical.  I'll figure it out somehow.  Either way, that means I have four more little holes to cut in my DIY instrument panel plate.  I'll put the turn signal indicators near the top corners and then put one of each of the remaining indicators (whatever they are) centered on each side.

I like that I chose to use the OEM '84 gauge cluster because I'll like having a tachometer and analog gauges in place of no tachometer and the '59 dummy lights.  I think that the gauges will look a lot better in the '59 than they did in the '84, too.  Ah, the 80's and its love affair with wood grain paneling as far as the eye could see.

'59 Ford Inspired DIY Forge


I bought a piece of 3/16" thick stock steel last week to make a couple of custom brackets to mount my '59 bed to my '84 frame.  These are the last of the brackets that I need for the body.  Woo hoo!  Mounting the body has proven to be a challenge and I'm glad that at least this part of the project is coming to a close.  It's been a fun learning experience, but I'm ready for the part that actually begins to make the truck functional again.

I already have the front two custom bed mounts and the rear two custom bed mounts in place and bolted.  The bed isn't going anywhere.  That's for sure.  However, I wanted to give the bed two more mounts in the center to ensure that there can be no allowance for warping it in the event I wind up carrying a heavy load which, inevitably no doubt, I will.

I measured and marked the pieces of metal where I wanted a 90-degree bend.  I began to shape it using a hammer and a large, thick piece of angle iron as an anvil.  I started to get the bend, but it wasn't going to be anywhere near a 90-degree angle.  It was going to curve instead with a fairly large radius regardless of how much I would try to convince it otherwise with the hammer.  I needed heat.

I watched a couple YouTube videos of people creating makeshift forges of their own with some pretty commonly found household items.  I looked around a bit and realized that I could make one.  If for no other reason at all, I'm glad I did this exercise just to know that it is now an option for me to create other items in the future.

The video is a small non-polished documentary of me trying it out.  I had never done this before and I openly admit in the video that I don't know what I'm doing.  However, it was a success.  I needed a compound bend with both brackets.  One is a mirror of the other one.  It's hard to tell from this photo, but I got the exact compound bend I was aiming for.  The only way I was going to get this 3/16" steel to bend this sharply was with heat or a very large metal brake.  Since I have no such metal brake (nor can afford one) but can make heat, I only truly had the one option.

With the '59 body mounted and ready to go, my next step is likely getting the steering column installed and secured to the dash.  Keep an eye out for the next update.

Nice Weekend

I really enjoyed this past weekend.  It was jam packed full of things that I really enjoyed.  So much so, in fact, that it's almost hard to know where to start.  I suppose that chronologically is best, so here goes...

The weekend before last, while camping in Texas, I managed to bust a hole in the passenger tail light of Jodi's car.  I bumped it with the cooler's plastic wheel while trying to load the cooler back in the truck of the car.  The plastic of the tail light was the weaker of the two plastics, evidently.  It wasn't a hard bump but was more than sufficient to require a new tail light.  I say all this to say that the blinker also quit working and made me nervous because the bulb looked fine.  However, I bought some replacement bulbs after work on Friday and that was the problem after all.  So, that was a relief.  A good start to the weekend.

Goodbye, 84 body.  We hardly knew each other.
Saturday morning was a nice homemade breakfast with my family followed by the sale of the body to my 1984 Ford F150 at full asking price.  Woo hoo!  As mentioned in the last blog, I had it listed for sale on Craigslist and while I had talked to lots of people who claimed they wanted to buy it, I started to wonder if I would get it sold since no one had made any effort to actually see it in person yet.  I'm glad to make the space and liquidate the unnecessary asset.

I had time to mow and weed eat which is a huge chore, but one that I kind of enjoy doing.  While doing the weed eating, I listened to Leeland's new album, Invisible.  It was available to stream for free for the weekend only.  It's a great album!  We went ahead and pre-ordered it.  It is set to be available on July 22.  Afterwards, some family showed up to come with us to a church fireworks display to which our neighbors had invited us.  It was good to get to hang out with them and get to know them better.  They're a really nice family.  The children got to play on inflatables, the fireworks were fun to see, we had some good food, and got to spend some time with family and new friends.

Lyric successfully frog hopping his way across the balls.

Sunday afternoon was a small watch party at Qdoba to see the Euro 2016 final match between underdog Portugal and host country France battling it out on the pitch.  Portugal's star player, Cristiano Ronaldo, was injured shortly after the game began and despite making a valiant effort to continue on through the pain, he reluctantly and emotionally called to be taken off.  Without their captain, Portugal held off France well into extra time when a Portuguese substitute managed to blast in a goal from almost 25 yards out.  It was an unlikely goal from an unlikely source, but it was the only one of the match and it gave Portugal their first ever major tournament trophy while breaking a 41-year run of France defeating them.  It was certainly an amazing game to see as well as a satisfactory finish to a summer of international soccer watching.  With Copa America complete and now with Euro 2016 over, I go back to being a non sports-watcher.  Not that I'm complaining!  While I enjoy the tournaments, I'm equally looking forward to all the things I will have time to do now.

After the watch party and a stop at Lowe's for some trim, we headed down to Busiek State Park to hang out and let the kids play.  It was a nice finish to a nice weekend. :)

Invasion of the Body Snatchers

1984 Ford F-150 before I did anything to it.
Two months ago, I wrote about how I brought the '59 body home from it's temporary resting place.  It seems like yesterday, but doesn't everything?  Either way, I've started the project of reviving the '59 Ford by putting its body (the only thing I have left of it) on the frame of the '84.

It's been going pretty well so far.  I have the entire '84 body off and listed for sale on Craigslist.  I have had several people interested in it, but no trigger-pullers yet.  It's a really decent body, actually.  I never cared much for the seventh generation (80-86) F-series Ford trucks.  Of all the different models, it was my least favorite.  But, owning this one has changed my mind a bit.  Fourth generation F-series has taken it's place as least liked.  That's as far as I will go.  In my opinion, it's far too modern in styling to be a classic, yet it is also too dated to be considered modern.  It's in that no-man's land in-between nice and neat.

Removing the bed.
Back to the project, I rather easily got everything off but then felt the brakes get hit when I started on the cab.  Taking on a project like this takes a certain level of craziness.  Stupidity may certainly substitute, as well, but all along the way, one just has to hope that it's the former and not the latter.  Once to the cab, I started to get a bit overwhelmed when trying to figure out all the wiring.  The only solution was to completely dismantle the dash.  There was no way I was going to make sense out of any of it without seeing the big picture.  So, that's what I did.

Everything removed.  Cab resting on back of frame.
Here's the cab precariously hanging from my makeshift lift system comprised of pallet racking, several well-used and fraying ratchet straps, and a come-along.  It's partially sitting on the back of the frame for peace of mind.  I left it like this overnight because I understood that someone was coming the next day to buy it from me.  But, since that deal fell through, I rolled out the frame and lowered it back to earth. I half-suspected that I would find it on the ground the next morning full of broken glass but, much to my relief, that wasn't the case.

With the entire '84 body removed, I have dropped both fuel tanks and started the tedious task of cleaning the frame and preparing it for paint.  This will take some time, but I've got a pretty good little jump on it, so I suspect that if I keep up the pace, I may have the whole thing painted in the next couple weeks.  Then, I'll get to start the task of placing the '59 cab on it.  That's super exciting but equally as intimidating.  There will be a ton of measuring involved and some customization to make the body mounts work.

Rear of the frame with rear gas tank.  So much cleaning to do!
Once the frame is all painted, my plan is as follows:
  1.  Jack up the frame to get it all level and resting on blocks.
  2.  Set the cab on the frame where I think it should go.
  3.  Attach the front clip to the cab.
  4.  Line everything up where it should go using shims.
  5.  Measure all the gaps at the connection points so I know what thickness of bushings to get.
  6.  See where the current mounts are located versus where the cab will require them to be.
Hopefully, with some Ozark ingenuity, I can make the current cab mounts work for the '59.  If they won't, then I'll just have to add some new mounts where I need them.  Only time will tell. Until my next update!

Family, Fun, Food, and Futbal!

Last Saturday was my 37th birthday and we celebrated it how I wanted to celebrate it and then some.  For months, I've been looking forward to Copa America Centenario which, if you didn't know, is an international one-time tournament with countries from all of the Americas to celebrate CONMEBOL (South American Football Confederation) turning 100 years old.  The kick-off game was last Friday night between USA and Columbia.

USA may have lost that match 2-0, but I still really enjoyed the game particularly since for the first time ever I got to watch from home.  We signed up with Sling TV which is a really awesome app.  We get to try if for free for 7 days and then it's only $20 per month for the basic package (a trimmed-down version of a standard cable package).  For an additional $5 per month, I got the sports add-on package which included Univision Deportes Network.  All of the Copa America games will be aired on this channel.  The only caveat is that it's in Spanish, but that doesn't really matter since I don't care to listen to commentators anyway.

Fox has the broadcasting rights to Copa America and the only way that I could find to get the channel was to get cable or satellite.  Fox does have an app called Fox Soccer2Go for $20 per month which supposedly allows you to watch sports games broadcast by Fox on your phone or tablet.  However, I read a bunch of reviews and nobody likes it.  Complaints are everywhere that the app freezes or kicks you out almost all the time.  And, I didn't want to watch it on a small screen anyway, let alone if it is going to be so buggy that I'll miss parts of the games.

So, I'm really liking Sling TV.  Unlike, Fox Socer2Go, I can watch a game live or I can stream it later.  Plus, Jodi likes it too since it also has HGTV.  And, when we're done with it, we can cancel it.  This is how easy it's supposed to be, but never is, with cable or satellite.

Sorry for the infomercial, but clearly I have enjoyed this new concept of having affordable, no-nonsense "cable".

My birthday celebration was awesome from even the night before.  Friday night, we had brats and dogs on the grill and ate outside enjoying the beautiful weather we have been having.  Jodi worked her butt off making 20 lbs of fajitas that we had on Saturday and were amazingly good.  I will forever judge all other fajitas by this new standard.  Then, she surprised me with a mulberry cobbler that her and the children picked from our mulberry trees.  If you've never had it, you're missing out. We watched four more games between Saturday and Sunday and still had some time to piddle around with a few things that I wanted to do.


Overall, it was a very relaxing and delicious weekend enjoying some great international soccer from the comforts of my own home.  Even Cute (our cat) got in on the action.  Here she is getting extremely upset about a bad call the referee made.

Cute and I share a birthday.  I forgot to mention that she turned 2 on Saturday.

The '59 Comes Home

The '74 with the '59 stacked up on the trailer.
When we sold our house last December we bought another.  We did this on the same day so for a few hours we were homeless.  While, obviously, a few hours of being homeless during a nice afternoon doesn't cause any suffering or struggle like that typically associated with homelessness, it does, however, cause an incredible amount of work for a family moving from one 4-bedroom home to another.

We had two options:
  1. Rent as many U-Haul trucks as it would take to put everything on trucks while we closed on both properties. (Probably would have required 2 of the largest available trucks.)
  2. Rent as many storage units as it would take to put everything in storage while we closed on both properties.
Delivering a load from storage to our new shop.
We went with option #2 and rented storage units.  It took four of them and we really put the '74 Ford to work.  Our reasoning was simple but the work was very difficult.  This option forced us to move everything twice, once into the storage units and once back out.  The simple reasoning for choosing this option was that any number of things could have arisen on closing day that would have caused a delay and an unplanned reschedule.  If everything we owned at that time was sitting in U-Haul trucks, we would be forced to move it into storage at that time to return the trucks or pay for extended truck rental.  Either way, it could have been financially devastating if a delay occurred.  But, one didn't.  Oh well.  Better safe than sorry, right?

One thing that didn't get put into storage was the '59 Ford.  It went to my wife's aunt's field behind her house.  I never intended to leave it there beyond a week from moving, but you know what they say about good intentions.  Lyric and I made two trips there last night to collect all but the front clip.

It is exciting to have the '59 back at home with me.  It's now making friends with the '84 sitting mere feet away that will soon selflessly donate it's chassis and power train to reviving the '59, upgrading it with 25-year newer equipment.

Lyric, once again, was a big help.  He's become my little go-to for help moving big ticket items that require engineering-minds and tools to move in place of brawn.  Couldn't have done it without him.


'59 Ford Version 2.0

In May of 2014, I wrote about and posted pictures of the removal of the '59's body from its frame.  I laid out my plans to take that body and put it on a newer truck's frame to gain all the pretty little things I wanted for the '59 such as power disk brakes, power steering, a beefier frame and suspension better suited for towing, a carbureted 302 engine, etc.

In that blog, I shared this screenshot of a Craigslist ad displaying just the kind of truck I thought I needed.  I'm glad I didn't have the means at the time to purchase a truck because I would've wound up with this truck or one just like it and it wouldn't have worked.

Much to my disappointment but also relief that I hadn't already made the mistake of making a purchase, I found out through online forums and one particularly helpful website that my '59 had a 118" wheelbase (measured distance from the center of the front wheel to the center of the rear wheel).  The '59 is a long bed so, naturally, I was in the market for a long bed.  But, not all long beds were created equally, I have since learned.  My requirements for power steering and power brakes meant that the truck I bought would have to be a '73 or newer since that's when they started making those things standard.  The problem is that in that time span Ford had increased the stability of their long bed pickups by increasing the wheelbase from 118" to 133".  If I had bought a long bed, I would've been horrified when finding that there would be a 16" space between my cab and the bed when putting the '59 body on it instead of a normal 1" gap.

If I would've done that, the only way to fix it is to chop the frame shorter, but that is super complicated and precision work that I am not qualified to do.  Also, that requires shortening the driveshaft, replacing brake lines, etc, etc.  Much more work than necessary.  And many more expenses, at that.

The solution:  Look for a short bed.  Short bed ford pickups with the standard cab, starting in '73, had a 117" wheelbase all the way through '96.  With only an inch difference, no one will notice that the wheels are each 1/2" closer to the center of the vehicle.

The requirement of a carburetor though would give me a maximum year of '84.  In '85, fuel injection became standard.  Carburetors are less fuel efficient and get worse fuel mileage, but they are adjustable and easy to work on.  They require no computers or sensors to make your motor run correctly unlike fuel injection systems.  With computers and a multitude of sensors, diagnosing engine troubles becomes a sophisticated guessing game where the needless replacement of parts is common and emotions can run high.  In contrast, carburetors get the job done even if they need some adjusting.

I also discovered on this online forum that I should avoid an '80 through early '82 Ford because they were made with what is now referred to as the "swiss cheese" frame.  Ford did this to lighten the vehicle,  I hear, but it also significantly weakened it. A quick Google search will return many photos of trucks with twisted frames.  Ford learned from their mistake in subsequent years.

So, I was looking for a good-running carbureted 302, automatic, short bed, standard cab Ford truck that was a '73-'79 or '83-'84.  Oh, and did I mention super cheap, too?

With all the requirements I had, it was proving to be something of a unicorn, it seemed.  Short beds weren't all that common in those years to begin with.  And, for good reason.  I don't like them.  4x8 sheets are common in construction from drywall to plywood to foam sheets, etc.  You know why?  Because, it's what fits in a truck bed.  Granted, you can haul them in a short bed with the tailgate down.  But, nothing beats loading a stack of drywall sheets in your long bed truck and casually shutting the tailgate.  No need for straps or flags.  Just a lift of the tailgate and you're done.  Now, you could argue that the long bed was designed for the standard size sheet of construction material instead of the other way 'round.  But, I could, in turn, call you names to your face.  So there.  ;)

After some good long searching, I finally found it.  A 1984 Ford F-150 with a good-running carbureted 302, automatic, short bed, standard cab.  It was a little more than what I wanted to pay, but I got a little more than what I expected to get, too.  It came with a nice "mechless" head unit with remote, 400w amp, and quality 6x9 speakers so I'm all set to put a good little sound system in the '59.  It also came with a full set of custom 8" wide wheels with 33" tires (seen on the rear only the picture here).  The tires are pretty worn, but they'll do until I'm ready to put on some new ones.  I love the lifted look.and it has me considering installing a 3" body lift as I put the '59 body on it.

The '84 body is in really great shape.  I will list the body at two prices once I get it off, all together at a good price as well as individually at a higher piece price.  I suspect that I should have no trouble selling it since I have personally seen lots of body parts being sold quick on Craigslist for these models in all my searching.  Especially, in the good shape that this one is in.  That will help to offset the cost of buying the truck in the first place.

This is what I'm going for.  I don't know if I'm settled on the paint scheme, but right now I feel like this it what I will likely do.  This is the original two-tone paint scheme and I think that it shows off the style of the truck the best.  The original designers knew what they were doing to highlight the features of the shape.  When these are painted a solid color, they look good, for sure.  But, I feel like the solid color lacks proper definition of the unique shape of the body.  I'm not a huge fan of red, normally.  But, for some reason, I'm not sure what, it's red that stands out as the color I like most for this truck.

Here are some other colors.  What do you think?  Leave a comment of your favorite.  I promise not to call you names to your face. ;)




























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